Like us on "Facebook"

Monday, 19 June 2017

Main Parts of an Internal Combustion Engine

Main Parts of an Internal Combustion Engine:


Cylinder block:
The cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures (coolant passages, intake and exhaust passages and ports, and crankcase). The term engine block is often used synonymously with "cylinder block" (although technically distinctions can be made between en bloc cylinders as a discrete unit versus engine block designs with yet more integration that comprises the crankcase as well).
The cylinder block is the central component of any engine. It has to be of the highest possible quality so that it can perform its vital role in the operation of the cylinder heads, timing case, sump, and flywheel.



Cylinder head:

In an internal combustion engine, the cylinder head (often informally abbreviated to just head) sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket. In most engines, the head also provides space for the passages that feed air and fuel to the cylinder, and that allow the exhaust to escape. The head can also be a place to mount the valves, spark plugs, and fuel injectors.



Piston:

A piston is a component of reciprocating engines, reciprocating pumps, gas compressors and pneumatic cylinders, among other similar mechanisms. It is the moving component that is contained by a cylinder and is made gas-tight by piston rings. In an engine, its purpose is to transfer force from expanding gas in the cylinder to the crankshaft via a piston rod and/or connecting rod. In a pump, the function is reversed and force is transferred from the crankshaft to the piston for the purpose of compressing or ejecting the fluid in the cylinder. In some engines, the piston also acts as a valve by covering and uncovering ports in the cylinder wall.




.

Piston rings:

A piston ring is a split ring that fits into a groove on the outer diameter of a piston in a reciprocating engine such as an internal combustion engine or steam engine

The three main functions of piston rings in reciprocating engines are:
  • Sealing the combustion chamber so that there is minimal loss of gases to the crankcase.
  • Improving heat transfer from the piston to the cylinder wall.
  • Maintain the proper quantity of the oil between the piston and the cylinder wall
  • Regulating engine oil consumption by scraping oil from the cylinder walls back to the sump
The gap in the piston ring compresses to a few thousandths of an inch when inside the cylinder bore. Piston rings are a major factor in identifying if an engine is two stroke or four stroke. Three piston rings suggest that it is a four stroke engine while two piston rings suggest that it is a two stroke engine. Most piston rings are made of a very hard and somewhat brittle cast iron




Connecting rod:

In a reciprocating piston engine, the connecting rod or conrod connects the piston to the crank or crankshaft. Together with the crank, they form a simple mechanism that converts reciprocating motion into rotating motion.
Connecting rods may also convert rotating motion into reciprocating motion. Historically, before the development of engines, they were first used in this way




 Crankshaft:
A crankshaft—related to crank—is a mechanical part able to perform a conversion between reciprocating motion and rotational motion. In a reciprocating engine, it translates reciprocating motion of the piston into rotational motion; whereas, in a reciprocating compressor, it converts the rotational motion into reciprocating motion. In order to do the conversion between two motions, the crankshaft has "crank throws" or "crankpins", additional bearing surfaces whose axis is offset from that of the crank, to which the "big ends" of the connecting rods from each cylinder attach.

It is typically connected to a flywheel to reduce the pulsation characteristic of the four-stroke cycle, and sometimes a torsional or vibrational damper at the opposite end, to reduce the torsional vibrations often caused along the length of the crankshaft by the cylinders farthest from the output end acting on the torsional elasticity of the metal.







Engine bearing:

Everywhere there is rotary action in the engine, bearings need. Bearings are used to support the moving parts. The crankshaft is supported by bearing. The connecting rod big end is attached to the crank pin on the crank of the crankshaft by a bearing. A piston pin at the rod small end is used to attach the rod to the piston, also rides in bearings. The main function of bearings is to reduce friction between these moving parts. In an IC engine sliding and rolling types of bearing used. The sliding type bearing which are sometimes called Bush is used to attach the connecting rod to the piston and crankshaft. They are split in order to permit their assembly into the engine. The rolling and ball bearing is used to support crankshaft so it can rotate freely. The typical bearing half is made of steel or bronze back to which a lining of relatively soft bearing material is applied.




Crankcase:

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine is usually integrated into one or several cylinders blocks. Crankcases have often been discrete parts, but more often they are integral with the cylinder bank(s), forming an engine block. Nevertheless, the area around the crankshaft is still usually called the crankcase. Crankcases and other basic engine structural components (e.g., cylinders, cylinder blocks, cylinder heads, and integrated combinations thereof) are typically made of cast iron or cast aluminum via sand casting. Today the foundry processes are usually highly automated,




Valves:
Every cylinder in an internal-combustion engine contains one intake valve and one exhaust valve. Both valves open and close internal passages in the cylinder head. The intake valve is the larger of the two valves. It controls the flow of fuel into the combustion chamber.








Spark plug:

A spark plug is a device for delivering electric current from an ignition system to the combustion chamber of a spark-ignition engine to ignite the compressed fuel/air mixture by an electric spark while containing combustion pressure within the engine. A spark plug has a metal threaded shell, electrically isolated from a central electrode by a porcelain insulator. The central electrode, which may contain a resistor, is connected by a heavily insulated wire to the output terminal of an ignition coil or magneto. The spark plug's metal shell is screwed into the engine's cylinder head and thus electrically grounded. The central electrode protrudes through the porcelain insulator into the combustion chamber, forming one or more spark gaps between the inner end of the central electrode and usually one or more protuberances or structures attached to the inner end of the threaded shell and designated the side, earth, or ground electrode




Injector:

The injector is usually used in compression ignition engine. It sprays the fuel into the combustion chamber at the end of compression stroke. It is fitted on the cylinder head.


Manifold:

The main function of the manifold is to supply the air-fuel mixture and collects the exhaust gases equally from all cylinder. In an internal combustion engine two manifold are used, one for intake and other for exhaust. They are usually made by aluminum alloy.




Camshaft:

A camshaft is a shaft to which a cam is fastened or of which a cam forms an integral part A camshaft is a rod in an engine and works to change circular motion into motion up and down or from side to side.


Flywheel:
A flywheel is secured on the crankshaft. The main function of the flywheel is to rotate the shaft during the preparatory stroke. It also makes crankshaft rotation more uniform.




This is all about Main Parts of an Internal Combustion Engine.

source-Wikipedia 

No comments:

Post a Comment